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Orange Peel and DOI measurement
Now you can measure Orange Peel and DOI on small and curved surfaces: Automotive add-on parts - like bumpers, gas tank doors, mirror housings, door handles, decorative trim or motorcycle parts.
...for curved and small parts
- Curvature > 300 mm
- Minimum sample size: 25 mm x 40 mm
- Selectable scan length 20, 10 or even 5 cm
- Measurement area: 4 mm x scan length
- DOI measurement possible without scanning the surface
- Good correlation to wave-scan DOI, the appearance
standard in the automotive industry
Fits in the palm of your hand
- Small and light weight, easy to operate with one hand
- New scroll wheel to select functions and operate button
to take readings - Large, multilingual display: complete statistics and
name input directly at the orange peel meter - Storage of 2000 readings in selectable memories
- Docking station for recharging battery pack and
data transfer to PC - Rechargeable battery pack or standard mignon
batteries can be used - auto-chart software for professional analysis,
documentation and data management
and measure
Objective and reliable
appearance data
select mode ...
micro-wave-scan
For Certification Services and
Preventive Maintenance see pages 268 - 270.
Always ready
The micro-wave-scan is operated with a rechargeable battery pack (Li-Ion). The docking station automatically charges the battery pack and transfers the measured data to the PC.
Optionally, the orange peel meter can be operated with 2 standard AA alkaline or rechargeable batteries - good for 1000 readings.
Comes complete with:
Orange peel meter, Protective cap,
Reference tile with certificate,
Software auto-chart on CD,
Docking station and interface cable,
2 rechargeable Li-Ion battery packs,
Battery holder for AA batteries,
2 Batteries, Operating manual,
Carrying case and belt case
Training
Free 1x preventive maintenance service
during warranty period
Hardware requirements:
Operating system: Windows® 2000 or higher
Excel® version: 2002 or higher, incl. VBA
Memory: min. 256 MB RAM (recommended 512 MB)
Hard-disk space: min. 100 MB
Monitor resolution: XGA (1024 x 768) or higher
Disk drive: CD-ROM or DVD
Interface: serial or USB port
| Ordering Information |
| Cat. No. | Description | Price | ||
| AW-4824 | micro-wave-scan | |||
| SE-4824 | Extended Warranty one year additional | |||
| Technical Specifications |
| Application | ||
| High Gloss Surfaces | du < 40, linear range | |
| Structure Spectrum | du: < 0.1 mm Wa: 0.1 - 0.3 mm Wb: 0.3 - 1 mm Wc: 1 - 3 mm Wd: 3 - 10 mm |
|
| Scan length/ Measurement scales |
20 cm: du, Wa...Wd, L, S, DOI 10 cm: du, Wa...Wd, L, S, DOI 5 cm: du, Wa...Wd, L, S, DOI 0 cm: du, Wa, Wb, DOI |
|
| Repeatability¹ | 8% or > 0.8 | |
| Reproducibility¹ | 12% or > 1.2 | |
| Object Curvature | radius > 300 mm | |
| Min. Sample Size | 25 mm x 40 mm | |
| Measurement Area | 4 mm x scan length | |
| Scan Length | 5 / 10 / 20 cm | |
| Resolution | 375 points/cm | |
| Memory | 2000 readings | |
| Interface | serial RS 232 | |
| Languages | English, French, German, Italian, Japanese, |
|
| Light Source | Laser diode, LED | |
| Laser Energy | < 1 mW (Laser class 2) | |
| Dimensions | 70 x 120 x 40 mm (2.7 x 4.7 x 1.6 in) | |
| Weight | 250 g (0.6 lbs) | |
| Power Supply | rechargeable battery pack or 2 AA batteries, approx. 1000 readings |
|
| Temperature Range | operation: +10°C - 40°C (+50°F - 104°F) storage: 0°C - 60°C (+32°F - 140°F) |
|
| Relative Humidity | up to 85% at 35°C (95°F) | |
Training for micro-wave-scan
BYK-Gardner offers you more than just an instrument. We assist you in operation of the micro-wave-scan system and understanding your appearance readings. As a result you will be able to use the orange peel meter to save time and money and at the same time improve your quality. Therefore, the instrument comes with a one day training course including:
1. Orange Peel and DOI Theory
- Visual perception and instrumental measurement of
Orange Peel and DOI -
Data interpretation: How can the structure spectrum
be used to optimize process / material parameters
2. Operation and Software Training
- Set-up of an "organizer" to create a routine
measurement procedure - Programming of the instrument with "organizer" and
measurement of several samples - Direct data transfer to Excel for documentation
of individual readings - Data transfer to auto-chart software and saving in a database for routine QC
- Data analysis using standard QC-reports:
- Summary by lines to show at one glance how various
colors are running at different paint lines
- Trend chart to show how specified zones perform over
a defined time range
- SPC-chart for daily process control of your critical
colors and highrunners: xR-chart
- Zone profile for trouble shooting using the structure
spectrum
- Create your own reports in Excel
- Transfer data from the database to Excel
- Pivot function to define layout in Excel
The training can be performed in one day or two half days. It is recommended to split the training into two half days:
Day 1: Theory and basic operation (set-up organizer,
taking readings and saving data in a database)
Day 2: 3-4 weeks later to ensure readings were taken
and saved in a database. Data analysis and
standard QC reports can be explained using
customer specific data.
For Certification Services and
Preventive Maintenance see pages 268 - 270.
| Ordering Information | Accessories |







