Orange Peel and DOI mea­sure­ment

Now you can mea­sure Orange Peel and DOI on small and curved sur­faces: Auto­mo­tive add-on parts - like bum­pers, gas tank doors, mir­ror hous­ings, door han­dles, dec­o­ra­tive trim or motor­cy­cle parts.

...for curved and small parts

  • Cur­va­ture > 300 mm
  • Min­i­mum sam­ple size: 25 mm x 40 mm
  • Selectable scan length 20, 10 or even 5 cm
  • Mea­sure­ment area: 4 mm x scan length
  • DOI mea­sure­ment pos­si­ble with­out scan­n­ing the sur­face
  • Good cor­re­la­tion to wave-scan DOI, the appear­ance
    stan­dard in the auto­mo­tive indus­try

Fits in the palm of your hand

  • Small and light weight, easy to oper­ate with one hand
  • New scroll wheel to select func­tions and oper­ate but­ton
    to take read­ings
  • Large, mul­ti­lin­gual dis­play: com­plete statis­tics and
    name input directly at the orange peel meter
  • Stor­age of 2000 read­ings in selectable mem­ories
  • Dock­ing sta­tion for recharg­ing bat­tery pack and
    data trans­fer to PC
  • Recharge­able bat­tery pack or stan­dard mignon
    bat­teries can be used
  • auto-chart soft­ware for pro­fes­sio­nal anal­y­sis,
    doc­u­men­ta­tion and data man­age­ment

and mea­sure

Objec­tive and reli­able
appear­ance data

  • Struc­ture spec­trum gives detailed infor­ma­tion about vari­ous struc­ture size
  • High cor­re­la­tion to the visual per­cep­tion
  • Cause of appear­ance changes can be ana­lyzed
  • DOI - Dist­inct­ness of Image: objec­tive mea­sure­ment inde­pen­dent of paint sys­tem and cur­va­ture

select mode ...

micro-wave-scan

For Cer­ti­fi­ca­tion Ser­vices and
Pre­ven­tive Main­te­nance see pages 268 - 270.

Always ready

The micro-wave-scan is oper­ated with a recharge­able bat­tery pack (Li-Ion). The dock­ing sta­tion auto­mat­i­cally charges the bat­tery pack and trans­fers the mea­sured data to the PC.
Optio­n­ally, the orange peel meter can be oper­ated with 2 stan­dard AA alka­line or recharge­able bat­teries - good for 1000 read­ings.

Comes com­plete with:
Orange peel meter, Pro­tec­tive cap,
Ref­er­ence tile with cer­tifi­cate,
Soft­ware auto-chart on CD,
Dock­ing sta­tion and inter­face cable,
2 recharge­able Li-Ion bat­tery packs,
Bat­tery holder for AA bat­teries,
2 Bat­teries, Oper­at­ing man­ual,
Car­ry­ing case and belt case
Train­ing


Free 1x pre­ven­tive main­te­nance ser­vice
dur­ing war­ranty period

Hard­ware require­ments:
Oper­at­ing sys­tem: Win­dows® 2000 or higher
Excel® ver­sion: 2002 or higher, incl. VBA
Mem­ory: min. 256 MB RAM (rec­om­mended 512 MB)
Hard-disk space: min. 100 MB
Mon­i­tor res­o­lu­tion: XGA (1024 x 768) or higher
Disk drive: CD-ROM or DVD
Inter­face: serial or USB port

¹ Stan­dard devi­a­tion
Ordering Information
Cat. No. Description Price
AW-4824 micro-wave-scan
SE-4824 Extended Warranty one year additional
Technical Specifications
Application
High Gloss Surfaces du < 40, linear range 
Structure Spectrum du: < 0.1 mm
Wa: 0.1 - 0.3 mm
Wb: 0.3 - 1 mm
Wc: 1 - 3 mm
Wd: 3 - 10 mm
Scan length/
Measurement scales
20 cm: du, Wa...Wd, L, S, DOI
10 cm: du, Wa...Wd, L, S, DOI 
 5 cm: du, Wa...Wd, L, S, DOI 
 0 cm: du, Wa, Wb, DOI
Repeatability¹ 8% or > 0.8
Reproducibility¹ 12% or > 1.2
Object Curvature radius > 300 mm
Min. Sample Size 25 mm x 40 mm
Measurement Area 4 mm x scan length
Scan Length 5 / 10 / 20 cm
Resolution 375 points/cm
Memory 2000 readings
Interface serial RS 232
Languages

English, French, German, Italian, Japanese,
Portuguese, Spanish

Light Source Laser diode, LED
Laser Energy < 1 mW (Laser class 2)
Dimensions 70 x 120 x 40 mm (2.7 x 4.7 x 1.6 in)
Weight 250 g (0.6 lbs)
Power Supply rechargeable battery pack or 2 AA batteries,
approx. 1000 readings
Temperature Range operation: +10°C - 40°C (+50°F - 104°F)
storage: 0°C - 60°C (+32°F - 140°F)
Relative Humidity up to 85% at 35°C (95°F)

Train­ing for micro-wave-scan
BYK-Gard­ner offers you more than just an instru­ment. We assist you in oper­a­tion of the micro-wave-scan sys­tem and under­s­tand­ing your appear­ance read­ings. As a result you will be able to use the orange peel meter to save time and money and at the same time improve your qual­ity. There­fore, the instru­ment comes with a one day train­ing course includ­ing:

1. Orange Peel and DOI The­ory

  • Visual per­cep­tion and instru­men­tal mea­sure­ment of
    Orange Peel and DOI
  • Data inter­pre­ta­tion: How can the struc­ture spec­trum
    be used to opti­mize pro­cess / mate­rial param­e­ters

2. Oper­a­tion and Soft­ware Train­ing

  • Set-up of an "organizer" to cre­ate a rou­tine
    mea­sure­ment pro­ce­dure
  • Pro­gram­ming of the instru­ment with "organizer" and
    mea­sure­ment of sev­eral sam­ples
  • Direct data trans­fer to Excel for doc­u­men­ta­tion
    of indi­vi­d­ual read­ings
  • Data trans­fer to auto-chart soft­ware and sav­ing in a database for rou­tine QC
  • Data anal­y­sis using stan­dard QC-reports:
    - Sum­mary by lines to show at one glance how vari­ous
      col­ors are run­n­ing at dif­fer­ent paint lines
    - Trend chart to show how spe­c­i­fied zones per­form
    over
      a defined time range
    - SPC-chart for daily pro­cess con­trol of your crit­i­cal
      col­ors and high­run­n­ers: xR-chart
    - Zone pro­file for trou­ble shoot­ing using the struc­ture
      spec­trum
  • Cre­ate your own reports in Excel
    - Trans­fer data from the database to Excel
    - Pivot func­tion to define lay­out in Excel

The train­ing can be per­formed in one day or two half days. It is rec­om­mended to split the train­ing into two half days:

Day 1: The­ory and basic oper­a­tion (set-up organizer,
           tak­ing read­ings and sav­ing data in a database)
Day 2: 3-4 weeks later to ensure read­ings were taken
           and saved in a database. Data anal­y­sis and
           stan­dard QC reports can be explained using
           cus­tomer spe­cific data.

For Cer­ti­fi­ca­tion Ser­vices and
Pre­ven­tive Main­te­nance see pages 268 - 270.

Ordering Information Accessories
Cat. No. Description Price
AW-4828 Docking Station, AW-4824 Incl. serial interface cable 9-pin Sub-D and recharger 100 - 240 V self adapting
AW-4829 Checking Tile AW-4824 To check performance of the orange peel meter, with certificate
AG-4401 USB-Adaptor For connection to USB-interface, incl. driver software
AW-4827 Battery Pack micro-wave-san Rechargeable battery for automatic charge in docking station
AW-4809 BYKWARE auto-chart Software for analysis and professional documentation in Excel®